Company Technology
neral Quality Control Process:
1.Quality control of the raw material
* we would do the comprehensive assessment of the supplier strictly according to technical requirements .Most of our suppliers are the leading enterprises of the steel production in China.
* Ultrasonic flaw detection for each piece of the steel.
* Chemical composition analysis, for every piece of the steel.
* Mechanical performance test for every piece of the steel.
2.Quality control of the seals
* O Rings: 100% visual and dimensional inspection for every piece of the O-rings ,15% spot check for the size
and hardness test of the o rings.
* Back-up ring: 100% visual and dimensional inspection for every piece of the back-up ring, As for the test of the sealing and heat resistance, we design and manufacture the special test device, equipped with heating insulation equipment to stimulate the downhole temperature and pressure for acceptance
3. Quality control of the spare parts processing:
In strict accordance with the process and traceability requirements, a test, mark and record of dimension, geometric tolerance and for every piece and every procedure will be conduct
4. Quality control of the tool assembly and testing process
Test equipment: in addition to the conventional hydraulic test pump, tensile testing machine, we also have a pressure sensor and data acquisition system which can accurate and clear record each step of the test.
2) Technical documents: We have a test acceptance list for every tool test that clearly guides the each step of the test.
3) Assembly test: A special inspector will supervise the whole assembly process.
Please note that we have our own inspector for the quality control and it is for free. However, we can offer you third party inspection from BV or SGS as well, the cost will be act as appropriate.
The detailed Scope of Service
Raw materials inspection:
1, Verify the mechanical test report
2, Verify the chemical composition of the raw materials
3, Review NDT report
4, Review the MTCs of the raw materials
Production inspection :
1, Dimension check for the products
2, Witness the hydro test
3, Witness Hardness test
4, Witness the NDT test (UT & MT)
4, Review the heat treatment records
5, Visual inspection and mark check
6, Review the related documents
1.Quality control of the raw material
* we would do the comprehensive assessment of the supplier strictly according to technical requirements .Most of our suppliers are the leading enterprises of the steel production in China.
* Ultrasonic flaw detection for each piece of the steel.
* Chemical composition analysis, for every piece of the steel.
* Mechanical performance test for every piece of the steel.
2.Quality control of the seals
* O Rings: 100% visual and dimensional inspection for every piece of the O-rings ,15% spot check for the size
and hardness test of the o rings.
* Back-up ring: 100% visual and dimensional inspection for every piece of the back-up ring, As for the test of the sealing and heat resistance, we design and manufacture the special test device, equipped with heating insulation equipment to stimulate the downhole temperature and pressure for acceptance
3. Quality control of the spare parts processing:
In strict accordance with the process and traceability requirements, a test, mark and record of dimension, geometric tolerance and for every piece and every procedure will be conduct
4. Quality control of the tool assembly and testing process
Test equipment: in addition to the conventional hydraulic test pump, tensile testing machine, we also have a pressure sensor and data acquisition system which can accurate and clear record each step of the test.
2) Technical documents: We have a test acceptance list for every tool test that clearly guides the each step of the test.
3) Assembly test: A special inspector will supervise the whole assembly process.
Please note that we have our own inspector for the quality control and it is for free. However, we can offer you third party inspection from BV or SGS as well, the cost will be act as appropriate.
The detailed Scope of Service
Raw materials inspection:
1, Verify the mechanical test report
2, Verify the chemical composition of the raw materials
3, Review NDT report
4, Review the MTCs of the raw materials
Production inspection :
1, Dimension check for the products
2, Witness the hydro test
3, Witness Hardness test
4, Witness the NDT test (UT & MT)
4, Review the heat treatment records
5, Visual inspection and mark check
6, Review the related documents
1 Wet chemical analysis laboratory.
② Automatic polishing machine: using for grinding, polishing samples before the metallographic analysis.
③ Metallographic microscope: using to identify and analyze the metal interior structure.
④ Infrared carbon and sulfur analyzer: using to analyze the carbon sulfur content in the metal .
⑤ Hardness tester (Vickers-hardness, Brinell-hardness, Rockwell-hardness , Shore-hardness).
① Electronic universal testing machine: applied to the mechanical property test of tensile, compressive shrinkage, bending, shear, peel, tear of metallic and non-metallic materials.
② Impact testing machine: this machine is used for the metal material which can test the property of the resistance impact property.
③ Direct reading spectrometer: applied to analyzethe ingredients rapid of the steel and non-ferrous metal before and after heat treatment, and inspect the material into the factory.
Heat treatment centers have well type heating fumace, box type trolley chamber furnace, salt furnacequenching, surface carburizing and
carbonitriding, QPQ, high-frequency, phosphatingand other 20 sets of advance equipment, testingequipment, all equipment is microcomputer control technology, the accuracy is up to±5℃.The center has 1 senior engineer of Master's Degree, 2 engineers who with rich theoretical knowledge, practical experience and strong technical strength. The center is designated as the Heat Treatment Processing Center by Ministry Committee and can undertake metal heat treatment
② Automatic polishing machine: using for grinding, polishing samples before the metallographic analysis.
③ Metallographic microscope: using to identify and analyze the metal interior structure.
④ Infrared carbon and sulfur analyzer: using to analyze the carbon sulfur content in the metal .
⑤ Hardness tester (Vickers-hardness, Brinell-hardness, Rockwell-hardness , Shore-hardness).
① Electronic universal testing machine: applied to the mechanical property test of tensile, compressive shrinkage, bending, shear, peel, tear of metallic and non-metallic materials.
② Impact testing machine: this machine is used for the metal material which can test the property of the resistance impact property.
③ Direct reading spectrometer: applied to analyzethe ingredients rapid of the steel and non-ferrous metal before and after heat treatment, and inspect the material into the factory.
Heat treatment centers have well type heating fumace, box type trolley chamber furnace, salt furnacequenching, surface carburizing and
carbonitriding, QPQ, high-frequency, phosphatingand other 20 sets of advance equipment, testingequipment, all equipment is microcomputer control technology, the accuracy is up to±5℃.The center has 1 senior engineer of Master's Degree, 2 engineers who with rich theoretical knowledge, practical experience and strong technical strength. The center is designated as the Heat Treatment Processing Center by Ministry Committee and can undertake metal heat treatment
